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Helping U.S. factories stay competitive

Reverse Engineering — 3D Model Creation, CAD Reconstruction & STL‑to‑STEP Conversion

Precision Workforce LLC provides fast, accurate reverse engineering services for manufacturing, aerospace, automotive, medical, and precision machining industries.
Whether you need a worn part recreated, a legacy component digitized, or an STL file converted into a fully parametric STEP model, we deliver high‑quality CAD data with exceptional turnaround times.
Our team uses advanced metrology tools, 3D scanners, and industry‑leading software to rebuild parts with precision — even when the original drawings or models no longer exist.

⭐What We Offer

We specialize in transforming physical parts into complete, manufacturable digital models using a combination of:

•     3D scanning
•     CMM measurement
•     Hand‑tool dimensional inspection
•     CAD reconstruction
•     STL‑to‑STEP conversion
•     MBD/PMI integration
•     Blueprint/drawing creation


Whether your part is simple, complex, worn, rusted, or partially damaged, we can rebuild it accurately and quickly.

⭐Measurement Methods We Use

To ensure accuracy, we combine multiple measurement technologies depending on the part’s geometry, tolerance requirements, and surface condition.

•     Calipers
•     Micrometers
•     Depth gages
•     Bore gages
•     Pin gages
•     Height gages
Ideal for simple geometries, quick checks, and supplemental measurements.

Hand Tools

Coordinate Measuring Machines (CMMs)

•     High‑accuracy probing
•     Feature‑based measurement
•     Datum reconstruction
•     Tight‑tolerance inspection
Perfect for prismatic parts, precision components, and GD&T‑controlled features.

Portable Arms & Laser Scanners

•     Romer arm / portable CMM
•     Laser line scanners
•     Structured‑light 3D scanners
Best for organic shapes, castings, freeform surfaces, and complex contours.

Hybrid Measurement

We often combine scanning + CMM probing to achieve both:
•     High‑resolution surface capture
•     High‑accuracy feature definition
This hybrid approach produces the most reliable CAD reconstruction.

⭐CAD Reconstruction & 3D Model Creation

Once the data is captured, our 3D designers rebuild the part using advanced reverse‑engineering software, including:
•     Geomagic Design X
•     Verisurf Reverse Engineering
•     SolidWorks
•     Autodesk Inventor
•     Fusion 360
We can deliver:
•     Fully parametric STEP files
•     Solid models from STL scans
•     Clean, manufacturable CAD geometry
•     Feature‑based models (not just meshes)
This ensures your model is ready for machining, inspection, simulation, or production.

⭐STL‑to‑STEP Conversion

Many companies receive STL files from scanners but cannot use them for machining or engineering.
We provide:
•     STL cleanup
•     Mesh repair
•     Surface reconstruction
•     Parametric CAD modeling
•     Export to STEP, IGES, or native CAD formats
This service is ideal for customers searching for:
•     STL to STEP converter
•     Convert STL to CAD model
•     3D scan to CAD
•     Part to 3D model

 

⭐Fixing Worn or Damaged Parts

We can correct models that have:
•     Wear
•     Rust
•     Oxidation
•     Discoloration
•     Missing edges
•     Incomplete scans
•     Deformed features
Our designers restore the part to its intended geometry, not its worn condition — unless you request an as‑is model.

⭐Blueprint & Drawing Creation

If you need documentation, we can generate:
•     2D engineering drawings
•     GD&T callouts
•     Datum schemes
•     Tolerance recommendations
•     Manufacturing notes
This is ideal for customers who need both a CAD model and a drawing for production.

⭐Optional MBD/PMI Integration

We can embed:
•     GD&T
•     Datums
•     Tolerances
•     Notes
•     Feature control frames
directly into the 3D model using MBD/PMI standards.
This makes your model compatible with:
•     MiCAT Planner
•     Digital inspection workflows
•     Automated CMM programming
•     Model‑Based Enterprise (MBE) initiatives

⭐Turnaround Time

Most reverse‑engineering projects are completed in:
•     1–3 days for small parts
•     3–7 days for medium complexity
•     Quoted timelines for large assemblies
We prioritize speed without sacrificing accuracy.

⭐Who This Service Is For

Our reverse‑engineering services are ideal for:
•     Machine shops needing a CAD model for machining
•     Companies with legacy parts and no drawings
•     Engineers replacing worn or obsolete components
•     Manufacturers needing STEP files for CAM
•     Teams using MiCAT Planner or MBD workflows
•     Anyone searching for “3D model creation” or “part to CAD model

⭐Why Choose Precision Workforce LLC

•     Deep metrology expertise
•     Access to CMMs, scanners, portable arms, and advanced tools
•     Skilled 3D designers experienced in CAD reconstruction
•     Fast turnaround
•     Accurate, manufacturable models
•     Optional drawings and GD&T
•     Optional MBD/PMI integration
•     Experience with Geomagic Design X and Verisurf
You’re not just getting a CAD model — you’re getting a metrology‑validated digital representation of your part.

⭐Get Started With Reverse Engineering

Whether you need a simple STEP file, a fully parametric CAD model, or a complete drawing package, we’re ready to help.

Request a quote today and get your model delivered fast.

American Flag Symbol

Trusted by American aerospace, automotive, and medical device teams nationwide.

1911 W Wilson St PMB 1045

Batavia, IL 60510

United States

Tel: +1 (331) 422-6011

info@precisionworkforce.com
 

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